KinetiCore Temperature Data Acquisition System - Datasheet

Professional 36-Channel Thermocouple Logger

Product Overview

The KinetiCore Temperature Data Acquisition System is a complete, turnkey solution for high-precision multi-channel temperature monitoring. Combining industrial-grade hardware with intuitive software, this system delivers laboratory-quality temperature data logging in a compact, portable package.

Key Features

  • ✅ 36 K-Type Thermocouple Inputs - Monitor up to 36 temperature points simultaneously
  • ✅ Factory Calibrated - Pre-calibrated by KinetiCore with 1-year certification
  • ✅ Plug-and-Play Operation - No configuration required, ready to log out of the box
  • ✅ Professional Accuracy - ±0.5°C typical accuracy within calibrated range (0-100°C)
  • ✅ Real-Time Monitoring - Live temperature display with customizable alerts
  • ✅ CSV Data Export - Standard format compatible with Excel, MATLAB, Python
  • ✅ High Reliability - Industrial NI-DAQmx hardware with optional high-durability logging

[!IMPORTANT] CRITICAL WARNING: Calibration must be performed annually by KinetiCore Systems Inc. experts only. Users should NOT attempt to calibrate the device themselves.

System Specifications

Hardware Components

Data Acquisition Chassis

Component Specification
Model National Instruments cDAQ-9174
Type 4-slot CompactDAQ USB chassis
Communication USB 2.0 (Type-A to device)
Power 110V AC, 50/60 Hz
Dimensions Compact form factor (enclosure-mounted)

Thermocouple Input Modules

Module Channels Type Resolution Sample Rate
NI-9213 (×2) 16 each (32 total) K-Type TC 24-bit Up to 75 S/s aggregate
NI-9211 (×1) 4 K-Type TC 24-bit Up to 14 S/s per channel
Total Channels 36 K-Type only 24-bit Configurable

Connector Panel

Component Specification
Manufacturer Omega Engineering
Inputs 36 K-Type thermocouple jacks
Connector Types Miniature & Standard female jacks
Panel Material Industrial-grade enclosure-mounted
Color Coding Standard K-Type (Yellow)

Measurement Specifications

Parameter Value
Temperature Range -200°C to +1250°C
Thermocouple Type K-Type (Chromel-Alumel)
Resolution 0.02°C (24-bit)
Accuracy (uncalibrated) ±2.2°C typical (NI module specification)
Accuracy (calibrated, 0-100°C) ±0.5°C typical (with KinetiCore 3-point calibration)
Accuracy (outside calibrated range) ±2.2°C typical (NI module specification)
Cold Junction Compensation Automatic (on-board CJC sensors)
Sampling Rate 0.5 to 2.0 Hz (user configurable)
Isolation Channel-to-bus isolation per NI specifications

Software Features

KinetiCore Logger Application

  • Platform: Windows 10/11 (64-bit)
  • User Interface: PyQt6-based graphical interface
  • Data Format: CSV (timestamped rows)
  • Real-Time Display: Live plotting with 300-point scrolling window
  • Channel Management: Individual channel enable/disable, custom channel naming, configurable grid layout (1-12 columns), color-coded threshold alerts
  • Quality Modes: Speed (fast logging, minimal filtering), Balanced (standard performance, default), Accuracy (maximum precision with noise filtering)
  • Data Protection: High Durability mode with fsync (crash-safe logging), configurable batch sizes and flush intervals
  • Statistics: Real-time min/max/average per channel
  • Comments: Add timestamped annotations during logging
  • History Viewer: Load and plot historical CSV files

KinetiCore Calibration Tool (Administrator Only)

  • Access: Restricted to authorized KinetiCore personnel
  • Method: Two-point linear calibration (ice bath + hot reference)
  • File Protection: SHA256 checksum validation, read-only enforcement
  • Calibration Storage: Encrypted JSON with tamper detection
  • Validity: 1-year certification from calibration date

Physical Configuration

Enclosure Layout

36 channels thermocouple panel
KinetiCore Thermocouple Logger Unit

Enclosure Specifications

  • Material: Industrial-grade metal/plastic composite
  • Mounting: Desktop/portable configuration
  • Cooling: Passive ventilation (no fans)
  • Weight: Approximately 3-5 kg (with modules)
  • Dimensions: Custom enclosure sized for cDAQ-9174 + modules

Quick Start Guide

Step 1: Physical Setup

  1. Connect Thermocouples

    • Plug K-Type thermocouples into Omega panel jacks
    • Observe polarity (Yellow = positive for K-Type)
    • Miniature or standard connectors accepted
    • Label channels 1-36 as needed

  2. Power Connection

    • Plug enclosure into 110V AC outlet
    • Verify power LED illuminates

  3. USB Connection

    • Connect USB Type-A cable from enclosure to computer
    • Wait for Windows to recognize NI-DAQmx hardware
    • Verify USB connection LED illuminates

Step 2: Software Installation

Prerequisites (installed by KinetiCore):

  • Windows 10 or 11 (64-bit)
  • National Instruments NI-DAQmx Runtime (latest version)
  • KinetiCore Logger Application

Note: System is delivered pre-configured. No driver installation required by end user.

Step 3: Start Logging

  1. Launch Application

    Desktop shortcut: "KinetiCore Logger"
or
Start Menu → KinetiCore → Temperature Logger

  2. Scan for Devices

    • Click “Scan Devices” button
    • System detects cDAQ-9174 and all 36 channels
    • Channel grid populates automatically

  3. Configure Settings

    • Interval: Set sampling rate (default: 1.0 second)
    • Quality Mode: Choose Speed/Balanced/Accuracy
    • High Durability: Enable for critical experiments (optional)
    • Select channels to monitor (check/uncheck boxes)

  4. Start Data Collection

    • Click “Start Logging”
    • Choose file name and save location
    • CSV file begins recording immediately
    • Live plot displays selected channels

  5. Monitor and Annotate

    • View real-time temperatures on plot
    • Add comments using 💬 button
    • Set threshold alerts (⚠ Set Thresholds)
    • Statistics auto-update (min/max/avg)

  6. Stop Logging

    • Click “Stop Logging” when complete
    • CSV file saved automatically
    • Data preserved with high durability mode

Data Output Format

CSV File Structure

Timestamp,Ch1,Ch2,Ch3,...,Ch36
2025-11-24 14:30:00,23.5,24.1,25.0,...,22.8
2025-11-24 14:30:01,23.6,24.1,25.1,...,22.9
2025-11-24 14:30:02,23.7,24.2,25.2,...,23.0

File Organization

Each logging session creates two files:

  • {filename}.csv - Temperature data with timestamps
  • {filename}_comments.json - User annotations

Example:

D:\Data\
├── experiment_001.csv
├── experiment_001_comments.json
├── experiment_002.csv
└── experiment_002_comments.json

Calibration Service

Factory Calibration

Every KinetiCore system is calibrated before delivery

Calibration Certificate included with each system:

  • Serial number
  • Calibration date
  • Individual channel coefficients (slope + offset)
  • Traceability information

Calibration Validity

  • Duration: 1 year from calibration date, Annual recalibration required and should be performed by KinetiCore System Inc.

Recalibration Process

When to Return for Recalibration:

  1. 1 year has elapsed since last calibration
  2. System shows drift (ice bath test ≠ 0.0°C)
  3. After physical damage or sensor replacement
  4. Regulatory/quality requirements

Return Procedure:

  1. Contact KinetiCore Support: info@kineticore.com
  2. Receive RMA (Return Merchandise Authorization) number
  3. Ship system to KinetiCore facility
  4. System recalibrated within 5 business days
  5. Updated calibration certificate provided
  6. Return shipping included

Recalibration Cost: Contact KinetiCore for current pricing

Technical Support

KinetiCore Support

  • Email: info@kineticore.com
  • Phone: +1 (604) 618-6411
  • Hours: Monday-Friday, 8:00 AM - 4:00 PM PT

Self-Service Resources

Troubleshooting

Issue Solution
No channels detected 1. Verify USB connection
2. Check 110V power
3. Restart NI-DAQmx service
Readings show “–” 1. Check thermocouple connections
2. Verify polarity
3. Test with known-good TC
Inaccurate readings 1. Perform ice bath test (should read 0.0°C)
2. Contact KinetiCore if drift > ±2°C
Software won’t start 1. Verify NI-DAQmx drivers installed
2. Run as Administrator
3. Reinstall application

Regulatory & Compliance

Standards Compliance

  • NI-DAQmx Hardware: CE, FCC Part 15 Class A, RoHS compliant
  • Thermocouple Standard: ASTM E230 (K-Type)
  • Data Integrity: ISO 9001:2015 compliant procedures

Safety Information

⚠️ Warnings:

  • Connect only to grounded 110V AC outlets
  • Do not operate in explosive or flammable atmospheres
  • Thermocouples can measure high temperatures - handle with caution
  • Do not open enclosure - no user-serviceable parts inside

Environmental Conditions

Parameter Operating Storage
Temperature 0°C to 50°C -20°C to 70°C
Humidity 10% to 90% RH (non-condensing) 5% to 95% RH
Altitude Up to 2000m Up to 3000m

Warranty & Service

Standard Warranty

  • Hardware: 1 year from date of purchase
  • Software: Lifetime updates for registered users
  • Calibration: 1 year validity (annual recal required)

Warranty Coverage:

  • Manufacturing defects
  • Component failures under normal use
  • Firmware/software bugs

Not Covered:

  • Physical damage or misuse
  • Thermocouple wear (consumable items)
  • Calibration drift beyond 1 year
  • Unauthorized modifications

Extended Service Plans

Available Options:

  1. Annual Calibration Plan: Automatic yearly recalibration with prepaid shipping
  2. Extended Warranty: 3-year hardware coverage
  3. Priority Support: 4-hour response time, phone support

Contact KinetiCore Sales for pricing: info@kineticore.com

Accessories & Consumables

Item Part Number Description
K-Type Thermocouples TC-K-36-SET Set of 36 thermocouples with mini connectors
Spare USB Cable USB-AB-6FT USB 2.0 Type-A to device, 6 ft
Power Cable PWR-110V-US Replacement 110V AC power cord (US)

Consumables

  • Thermocouples: Expected life 2-5 years (depends on application)
  • Connector Contacts: Periodically inspect for corrosion/wear

Ordering Information

Product SKU

KTC-DAQ-36CH-K - KinetiCore 36-Channel K-Type Temperature Data Acquisition System

Includes:

  • ✅ Custom enclosure with cDAQ-9174, NI-9213 (×2), NI-9211 (×1)
  • ✅ Omega 36-channel thermocouple panel (miniature + standard jacks)
  • ✅ USB cable (6 ft)
  • ✅ 110V AC power cable
  • ✅ KinetiCore Logger software (pre-installed or download link)
  • ✅ Factory calibration certificate (1-year validity)
  • ✅ User manual and quick start guide
  • ✅ 1-year hardware warranty

Optional Add-Ons:

  • 36× K-Type thermocouples with connectors
  • Extended calibration plan (multi-year)
  • On-site installation and training

Contact Information

KinetiCore Systems Inc

Appendix

Channel Mapping

Hardware Module Channel Range Omega Panel Position
NI-9213 #1 (Mod1) Ch 1-16 No 1 to 16
NI-9213 #2 (Mod2) Ch 17-32 No 17 - 32
NI-9211 (Mod3) Ch 33-36 No 33 to 36

Quality Modes Explained

Mode Buffer Timeout Use Case
Speed 20× rate 0.05s High-speed transient monitoring
Balanced 10× rate 0.1s General-purpose logging (default)
Accuracy 5× rate 0.2s Precision measurements with noise filtering

Document Version: 1.6.1
Last Updated: December 15, 2025 Part Number: DOC-KTC-DAQ-36CH-DS

© 2025 KinetiCore Systems Inc. All rights reserved.
Specifications subject to change without notice.
National Instruments, NI, cDAQ, and CompactDAQ are trademarks of National Instruments Corporation.
Omega is a registered trademark of Omega Engineering, Inc.